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    Characteristics Criteria for the Selection Categories Industry Standards
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  2. Introduction To Aluminum

Characteristics

The wide variety of applications that has been developed for aluminum and the sustained rise in consumption are due to a number of deciding factors when designers, manufacturers and users come to select their materials.

A unique combination of properties makes aluminum one of our most versatile engineering and construction material.

Aluminum's main characteristics are:

light weight The weight of aluminum is roughly 35% that of iron and 30% that of copper.
High Corrosion Resistance When aluminum surfaces are exposed to the atmosphere, a thin invisible oxide skin forms immediately, which protects the metal from further oxidation. It is also corrosion resistant to weathering and many other acids.
Workability and excellent Formability Aluminum can be processed to an almost infinite range of forms to meet various needs. The typical applications are aluminum wheels, ceiling lamp shade, capacitor shell and kitchen utensils.
Good Strength By the addition of alloying elements and tempering, aluminum alloys are available in a variety of strengths. Strength may be selected to match product needs. Typical alloying elements are manganese, silicon, copper and magnesium.
Variety of Attractive Appearance A wide range of finishes may be applied to aluminum to enhance its surface characteristics, or alter its appearance. The metallic surface may be colored by chemical or anodizing processes. Surface textures may be created, varying from rough to matte to mirror smooth. Coatings such as paint, lacquer, enamel, electroplating or laminate may also be applied.
Good Electrical Conductivity The electrical conductivity of aluminum is around 62% of that of copper but it weights less than 1/3. This means that it conducts about twice as much electricity as copper of the same weight. Thus aluminum is in greater demand as conductors in numerous electrical applications.
Excellent Thermal Conductivity Aluminum is an excellent conductor of heat, having around 60% of the thermal conductivity of copper, the optimum performer among common metals. This characteristic is important in heat-exchange applications (whether heating or cooling). Aluminum is used extensively in cooking utensils, air conditioning, industrial heat exchangers and automotive parts.
Variety of Forms Aluminum can be easily fabricated into various forms, such as foil, sheet, geometric shapes, rod, tube and wire.
Machinability Aluminum is much softer than steel and is easily to be machined satisfactorily. Aluminum displays excellent machinability and plasticity in bending, cutting and drawing. Generally speaking, alloy with higher strength has better machinability.
Weldability Pure aluminium and Aluminum-Magnesium alloys are very suitable for welding. The typical uses are structural bodies and ship building.
Low Temperature Properties At sub-zero temperatures, aluminum and its alloys increase in strength without loss of ductility or brittle fracture problems, so that aluminum is a particularly useful metal for low-temperature applications.
Non-toxic Aluminum is non-toxic and is widely used in cooking utensils and today a great deal of aluminum equipment is used by food processing industries. Its non-toxic permits aluminum foil wrapping to be used safely in direct contact with food products.
Salvage Aluminum recycling is a very attractive proposition both in the context of energy conservation and commercially. Aluminum scrap has a higher market value than steel scrap. It is one of the resources that can be reused efficiently on earth.
Non-Magnetic Its non-magnetic properties make the metal useful for electrical shielding purposes such as in busbars or enclosures for other electrical or magnetic equipment.
Reflectivity Aluminum has high reflectivity to visible light, radiation (heat) and electric waves. This feature is used for reflecting mirrors, reflectors (stoves, infra-red dryers, lighting), and wave guides.

Criteria for the Selection

Criteria for selecting the Aluminum Alloy

The choice of an alloy is a match between its properties, it engineering capabilities and the condition of the service. Therefore, it is crucial to select right alloy so as to achieve the best performance.

The most common select criteria are:

  1. Corrosion Resistance
  2. Strength
  3. Formability
  4. Machinability
  5. Weldability

Criteria to define a qualified Aluminum Alloy

The followings are essentials to be taken into considerations when selecting the aluminum alloy.

  1. Chemical composition: it refers to the accurate ratio between aluminum alloy and the alloy additives (Si, Fe, Mg, Mn, Cu, Zn and so on)
  2. Mechanical properties: it refers to the reference value of specific tensile strength, yield strength, elongation, and the hardness.
  3. Comments on the applicability: it refers to the corrosion resistance, surface treatment, formability and the weldability.
  4. Physical Properties: it refers to the density, electrical conductivity, thermal conductivity, and the melting point.
  5. Industrial Technology properties: it refers to the impact strength, fatigue strength, and the potential changes.
  6. The credibility of the maker: Makers must hold certain kinds of certifications that are validated by any of the international organizations.

Categories

Categories of Aluminum:Rolled Aluminum、Casting Aluminum

  1. Rolled Aluminum
  2. Non-heat-treatable Alloys Pure Aluminum Alloy (1000 series)
    Al-Mn Alloy (3000 series)
    Al-Si Alloy (4000 series)
    Al-Mg Alloy (5000 series)
    Heat-treatable Alloys Al-Cu-Mg Alloy (2000 series)
    Al-Mg-Si Alloy (6000 series)
    Al-Zn-Mg Alloy (7000 series)

  3. Casting Aluminum
  4. Non-heat-treatable Alloys Pure Aluminum Alloy
    Aluminum-Silicon (ADC1)
    Aluminum-Magnesium (ADC5, ADC6)
    Heat-treatable Alloys Aluminum-Copper-Silicon (ADC10, ADC12)
    Aluminum-Copper-Magnesium-Silicon (ADC14)
    Aluminum-Magnesium-Silicon (ADC3)

  5. Wrought Aluminum
  6. Rolled Products Sheet, Plate, Coil, and Strip
    Extrusion Products Tube, Rod(Bar), and Profiles
    Forging Products Tailor-made

Industry Standards

Standards are documented voluntary agreements, which establish important criteria for products, services and processes. Standards help to make sure that products and services are fit for their purpose and that they are comparable and compatible.

In aluminum industry, different parties have their own criteria to set the standards. Those various standards can be grouped into five types, which are customer standard, manufacturer standard, association/organization standard, national standard, and international standard.

The followings are the standards that are the most commonly used currently.

Abbr. Association Name in English
AA
AMS
ANSI
AS
ASME
ASTM
AWS
BS
CAC
CNS
CSA
DIN
FS
ISO
JASO
JIS
MIL
SAE
Aluminum Association
Aerospace Material Specification
American National Standards Institute
Australian Standards
American Society of Mechanical Engineers
American Society for Testing & Materials
American Welding Society
British Standards
C.S.Aluminium
Chinese National Standards
Canadian Standards Association
Deutsche Industrie-Normen
Federal Specifications
International Organization for Standardization
Japanese Automobile Standards Organization
Japanese Industrial Standards
Military Specification
Society of Automotive Engineers
Register of Shipping
ABS
BV
CR
GL
LR
NK
NV
American Bureau of Shipping
Bureau Veritas
China Corporation Register of Shipping
Germanischer Lloyd
Lloyd’s Register of Shipping
Nippon Kaiji Kyokai
Det Norske Veritas

*The above associations are listed by alphabetical order according to its abbreviation.

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